HALDEN is the top Chinese manufacturing company for welding turning rolls. HALDEN can provide a full range of weld turning rolls for pipes, tubes, and other workpieces.
You can use turning rolls for a wide range of products, from lightweight to heavyweight. For all your welding turning roll machine needs, you can count on HALDEN.
HALDEN offers a wide variety of weld turn rollers for industrial uses, check them out!
The self-aligning welding turning rolls can automatically adjust to the diameter of the workpiece.
It’s easy-to-operate, and even an amateur welder can operate it. HALDEN’s self-aligning turning rolls have four (4) wheels that can hold any workpiece tightly.
The lower average force on each wheel results in a longer service life.
The options you have for HALDEN’s welding turning roll wheels are steel and polyurethane.
For the motor, it adopts the AC variable frequency. But, some machines use a Servomotor, if high accuracy is needed.
The support bearings of the turning rolls adopt spherical roller bearing. This has the characteristics of a bearing that has high impact resistance and strong capacities.
All parts (tooth and shaft) are quenched and tempered. With HALDEN’s welding turning rolls, all plate welding and welded base profiles are de-stressed.
The frames are rusted and shot blasted, adding to the durability of the machine.
To ensure accuracy in the dimensions, all CNC boring machine shaft holes are on transmission precision are in grade 7.
HALDEN’s electric control system for the weld turning rolls is composed of a control box and a hand control box.
The control box and the hand control box are linked together by a soft, multi-wire cable to ensure reliability. The electric control system, however, runs on the Schneider AC frequency system for speed regulation.
Welding Turning Roll Applications
HALDEN’s Welding turn rollers are effective machines for:
Pressure vessels
Oil & Gas Industry
Shipyard and Shipbuilding
Boilers
Water Pipes and Tubes
Water and Storage Tanks
Parts of HALDEN’s Welding Turning Rolls
Motor Used: Taiwan Qinwei / Chinese brand
Wireless Control Box Used: Taiwan by Yuding
Inverter Used: Taiwan Delta /Japan Yaskawa
Electric Parts Used: Schneider /Siemens
Bearing Used: NTN / Harbin
You can also choose to customize it, depending on your brand/industry!
Just contact us to let us know what exact welding turning rolls you need!
Welding Turning Rolls Video
Welding Turning Rolls – The Ultimate FAQ Guide
Welding turning rolls are among the most important machines for heavy projects. In fact, there’s no welder that doesn’t utilize it when handling projects that weigh a ton or more.
With today’s fast-paced innovation, it’s difficult not to see and consider it as a need. In this guide, you will learn everything about welding turning rolls; from what they are, how they can be of help, and how you will be able to use them.
After this guide, you will know what they are by heart.
Furthermore, you’ll find out where to find the highest quality of turning rolls in the market.
What are Turning Rolls?
A turning roll is a machine that helps in handling heavy materials (more than 100 tons).
It’s a type of auxiliary machine you can use to perform better and with more productivity. Welding turning rolls can assist your welding procedure in the best ways possible.
What Works Involve Usage of Turning Rolls?
You can use turning rolls in a lot of different industries that involve heavy equipment.
However, the most common ones you can use it for include:
Pressure Vessel Creations
Large, Small, and Medium Pipe Sections Creations
Heavy Machinery Cladding
Shipyard Creations
Boiler Vessel Creation
And Many More!
You can use it in many different fields and applications involving ton-weighted parts.
What are Pipe Turning Rolls?
They’re the turning rolls you’d have to use for the rolling of pipes and tubes. It can be small, large, and medium-sized pipes.
What are Tank Turning Rolls?
These are the turning rolls that house tanks instead of pipes. Similarly, these machines can also handle light to heavy type of parts and components.
Types of Turning Roll Wheels
You can choose from various types of pipe or tank roller wheels. However, the most common ones are:
Steel Wheels
If you’ll work on high temperature and high capacity equipment and parts, use steel wheels. They are the most useful if the engagement of the part has certain limitations.
Phenolic Wheels
Phenolic wheels are most useful if you can’t suffice the workpiece using steel or rubber. Also useful in high temperature areas and situations.
Rubber Wheels
Rubber wheels are the most common types of wheels for turning rolls; and this is because of their high friction capacity.
Is Welding Rotator the Same as Turning Rolls?
Technically, welding rotators and turning rolls are the same. They can be different depending on what process they’ll undergo.
Welding rotators are used to assist the welder; they’re also dubbed as welding turning rolls. But, generally speaking, turning rolls are machines you can use to assist with heavy workpieces.
It’s what you have to use if your parts, projects, and components can’t be lifted regularly.
How Much Weight Can Turning Rolls Support?
The usual and regular weight that turning rolls support sits between 100 lbs to 400,000 lbs.
Additionally, they can support workpieces and parts that have a diameter of 6 to 30 feet long.
What Features Do Turning Rolls Have?
Some of the physical features that welding turning rolls have include:
Flexibility
Welding turning rolls are flexible and can be used in many different applications. They’re known to be flexible and versatile, and they can support a wide range of weight classifications.
Easy Operations
Compare manually welding a 10-ton pipe versus when you use a welding turning roll. You’ll find it easier and more convenient to work on.
Allows Better Productivity
By using a welding turning roll, you increase productivity!
Automating it can give you better and higher chances of faster and more accurate work.
These are just some of the features you can get if you use turning rolls.
What Applications Can You Get With Turning Rolls?
You can use it for any cylindrical or rounded parts or components – that are preferably heavy.
In fact, you’ll be able to find a ton of uses for it, some of the most common applications include:
Creation and Fabrication of Tanks and Vessels
Car Tanks
Pipe Spooling
Heat Exchange Units
Shipyards
And Many More
Are Tank Turning Rolls Different From Pipe Turning Rollers?
Yes, a pipe turning roller and a tank turning roller is the same machine/equipment.
They’re interchanged depending on the type of material you’ll be working on.
Tank Turning Rollers vs. Welding Rotators
Are tank turning rollers the same as welding rotators? A lot of people think of it as the same, and it is true.
However, the term welding rotators only applies to the handling of workpieces in welding.
Tank turning rollers, on the other hand are machines you can use to clutch and move round or cylindrical workpieces in general; not just for the purpose of welding aid and assistance.
Where Else Can You Use Tank Turning Rollers Other Than Welding?
Welding isn’t the only thing you can use tank turner rolls for, in case you thought about that.
As a matter of fact, you can also use it for repairing, inspecting, fabricating, customizing, and even cleaning round and cylindrical workpieces.
Do Tank Turning Rollers Require a Specific Size of Pipes and Tanks?
You can use whatever size of tank or pipe you need for your project.
However, you need to make sure that the tanks or pipes you’ll work on would fit on the equipment.
There are tank turning rollers that only have certain limits on the size, weight, and dimensions. So, in choosing, specifying the tank turn rolling equipment you’ll use can help.
How Can Using Tank Turning Rollers Benefit Your Welding Procedure?
You can use them for welding as it can give you a ton of benefits.
Some of the most common ones include:
Cost-Effectiveness
If you decide to use tank turning rollers, you can perform welds with less laborers. In fact, one welder can work on even a workpiece weighing 100 tons!
What does this mean for you? – One thing, cost-effectiveness for you and for your company.
Less Fatigue and Effort From Welders
With tank turning rolls, there’s only thing you’ll ever worry about – the quality of the weld.
You wouldn’t worry about moving, aligning, or rotating workpieces and parts that are heavy and complicated.
Production of Higher Quality Welds
These machines can help you achieve better welds. Because it automates the movement of the workpiece, you don’t really need to focus much on handling it.
Instead, you’ll be focusing in performing cleaner, better, and higher quality welds. There have been studies that linked machines to fewer errors and mistakes.
Faster and More Urgent Results
All machines have one goal – to simplify and hasten processes.
With the use of tank turn rolling equipment, you can achieve results faster and more urgent.
Whatever the size of tank you’re looking to work on; and whatever kind of tank it is, you can absolutely find benefits in using tank turning rolling machines for it.
What is the Welding Fit Up Process?
Understanding fit up is just like comprehending what it means.
It literally is the activity of fitting two (2) or more workpieces together to prepare them for welding.
Tank fit up rollers are the machines and equipment you use to fit them up.
Instead of utilizing heavy-equipment and tire them out, you can utilize tank fit up rolls. They’re similar to a welding rotator, but with added features like the rails where the rotators would move, and so on.
But, the features you can have will depend on the outputs and the results you want and need.
Automatic Tank Fit Up Rolls
Automatic tank fit up rolls are machines, automated to rotate depending on the program.
The fit up is and will go manual, but the rotation and the welding can be automated. You can find many automatic tank fit up rolls in the market; but totally, that would depend on what you need done.
Are Tank Fit Up Rolls Similar to Pipe Fit Up Rolls?
Yes, tank fit up rolls and pipe fit up rolls are the same.
They differ based only on the type of workpiece that you’ll work on. The machines and equipment used are similar, so don’t be confused about it.
What Advantages Can You Get With Tank Fit Up Rollers?
Using tank fit up rolls can actually have a ton of advantages for the workpiece, welder, and for your other equipment.
Less Fatigue From Welder
One of the main advantages you can get would be lower levels of welder fatigue. Because of the automation of tank fit up rolls, welders could stay in just a certain position while welding.
Without a tank fit up rolling machine, welders might find it difficult to fuse and join workpieces.
Reduced Crane Operations
In joining and welding two 100-ton tanks, people would be incapable to carry it; this is where the use of cranes come in.
Using cranes can carry heavy parts, but, it’d be time-consuming to line it up to another workpiece. With a tank fit up roll, the utility of cranes would be less.
This means that your cranes could be used up for other purposes; or it’ll experience less wear.
Faster and More Systematized Welding
It’s not an unknown fact that using welding positioners produce results faster. It’s also true with tank fit up rolls.
Using it can help you achieve the welds you need faster and more systematized; assisting you in producing better and higher quality welds.
Your Welders are Safer
Imagine if a crane lifts an 80-ton tank without any support from the bottom, would your welders be safe?
Tank fit up rollers can ensure the safety of your welders, 100% of the time. Apart from keeping the workpieces hanging, they can clutch workpieces – even those that are rounded or cylindrical in shape.
Oftentimes, many people think that tank fit up rolls would just be the same as welding rotators. But, welding rotators might not have the capacity to align and line up workpieces.
Tank fit up rolls can endure even the heaviest of workpieces, given they’re complete with the right set of tools.
Applications of Tank Fit Up Rolls
Most of the time, you can apply the usage of tank fit up rolls in heavy, rounded workpieces.
They can be in any industry such as the shipyard and shipbuilding industry; the petrochemical industry, mining industry, and so on.
So long as a certain tank or pipe is too heavy to handle, using it can heighten safety, efficiency, and accuracy of the weld.
What Types of Tanks Can You Fit Up With These Machines?
You can fit up whatever kind and type of tanks with these roller machines. But, the most common avenue would be tanks that are heavy, hard, thick, and dangerous.
However, you can also use thin-walled tanks, medium-sized aluminum tanks, or whatever in tank fit up rolls.
Tank Fit Up Rolls Prices
Rates and prices for the tank fit up rolls that you need would depend on the manufacturer. Because there are a lot of variations, you need to set they’re not freely priced.
It’s also not possible to have any average price for these tank fit up rolling equipment. But, you can expect that they’ll be priced upwards of $5,000 for medium-sized rollers, and $11,000 upwards for large and multi-axes fit up rollers.
Tank Fit Up Roller Manufacturers
Across the globe, you can choose from a wide range of tank fit up rolling manufacturers.
However, the best ones can always be found here in China. Because of the resources and the manpower the country has, it’s easy to pull off the operations of these types of businesses.
Here in China, there’s no other tank fit up roll manufacturer trusted than us here at Halden.
When you work with us, it’s only a matter of time until you get the best and the most effective rollers you need for your operations.
What is the Rotation Rating?
This is the power needed to be able to rotate or move the workpiece.
You can distinguish this figure by basing it on the driver power.
Are Tank Turning Rolls Different From Pipe Turning Rollers?
Yes, a pipe turning roller and a tank turning roller is the same machine/equipment.
They’re interchanged depending on the type of material you’ll be working on.
Tank Turning Rollers vs. Welding Rotators
Are tank turning rollers the same as welding rotators? A lot of people think of it as the same, and it is true.
However, the term welding rotators only applies to the handling of workpieces in welding.
Tank turning rollers, on the other hand are machines you can use to clutch and move round or cylindrical workpieces in general; not just for the purpose of welding aid and assistance.
Where Else Can You Use Tank Turning Rollers Other Than Welding?
Welding isn’t the only thing you can use tank turner rolls for, in case you thought about that.
As a matter of fact, you can also use it for repairing, inspecting, fabricating, customizing, and even cleaning round and cylindrical workpieces.
Do Tank Turning Rollers Require a Specific Size of Pipes and Tanks?
You can use whatever size of tank or pipe you need for your project.
However, you need to make sure that the tanks or pipes you’ll work on would fit on the equipment.
There are tank turning rollers that only have certain limits on the size, weight, and dimensions. So, in choosing, specifying the tank turn rolling equipment you’ll use can help.
How Can Using Tank Turning Rollers Benefit Your Welding Procedure?
You can use them for welding as it can give you a ton of benefits.
Some of the most common ones include:
Cost-Effectiveness
If you decide to use tank turning rollers, you can perform welds with less laborers. In fact, one welder can work on even a workpiece weighing 100 tons!
What does this mean for you? – One thing, cost-effectiveness for you and for your company.
Less Fatigue and Effort From Welders
With tank turning rolls, there’s only thing you’ll ever worry about – the quality of the weld.
You wouldn’t worry about moving, aligning, or rotating workpieces and parts that are heavy and complicated.
Production of Higher Quality Welds
These machines can help you achieve better welds. Because it automates the movement of the workpiece, you don’t really need to focus much on handling it.
Instead, you’ll be focusing in performing cleaner, better, and higher quality welds. There have been studies that linked machines to fewer errors and mistakes.
Faster and More Urgent Results
All machines have one goal – to simplify and hasten processes.
With the use of tank turn rolling equipment, you can achieve results faster and more urgent.
Whatever the size of tank you’re looking to work on; and whatever kind of tank it is, you can absolutely find benefits in using tank turning rolling machines for it.
What is the Rotation Rating?
This is the power needed to be able to rotate or move the workpiece.
You can distinguish this figure by basing it on the driver power.
What Industries Can Benefit From Using These Tank Turning Turn Rollers?
If you are in an industry that is involved in the creation, designing, welding, and the fabrication of tanks, you will find tank turner rolls useful and effective.
To give you the industries that benefit from it the most, here are some of the most common:
Steel Industries
Power and Generation Industries
Industrial Storage Tank Industries
Plastic and Rubber Processing Industries
Chemical Industry
Oil & Gas Industries
Nuclear Industry
Marine Industry
And Many More
What Workpieces Can Tank Turner Roll Machines Work On?
You can work on any object or workpiece that is round or cylindrical using tank turning rollers.
The size and weight of your workpieces don’t matter – if it’s rounded, your tank rollers can work on it and handle it.
What is The Use or The Function of Pipe Turning Rolls?
Their main use or function is to help you handle, hold, and move the workpiece with ease.
How Should you Operate Pipe Turning Rollers?
The procedure in which you can operate your pipe turning rollers is rather simple and easy.
It goes and flows out in the following structure:
Sizing the pipe turn roller or adjusting the dimensions according to the workpiece
Mounting the pipe or tube fitting
Activating or turning the machine on
Setting the speed, the rotation, etc.
Integrating the welding equipment
That is how you would usually operate pipe turn rolling equipment and machineries.
Are There Automatic Pipe Rollers for Welding?
Yes! Automatic pipe turning rolls can be beneficial for you because all actions are automated.
You wouldn’t have to think about manually operating it for movement, speed, etc.
Do you Just Rent/Lease Pipe Turn Rollers?
You have the option to rent or to lease it, but you can choose to purchase one as well.
Should you choose the latter option, you have the freedom on how you want to utilize it.
How Can Pipe Turning Rolls Help Welders?
Pipe turning rolls in welding play a huge role in the welding process. It can assist welders in a wide variety of ways:
Less Effort and Fatigue
They are used to clutch, hold, and move the workpiece; welders wouldn’t need to crouch, lie down, or have any other position!
This ultimately reduces effort and fatigue from the welder because they don’t have to exert efforts in manually handling it.
Faster Weld Processes and Procedures
Maneuvering and rotating the workpiece, even if it’s heavy would never be a problem. There are machines that can handle weights of up to 100 tons!
Because of this, improvement in productivity is seen and is favored.
More Precise and Accurate Welds
With the use of all these equipment, welders can focus more on improving their welds.
Also, there are machines that have its own weld head attached to it, producing better and higher quality welds.
Promotes the Safety of Welders
There’ll be no danger of workpieces falling to the welders. Pipe turn rolling machines are known to hold and clutch materials tightly, preventing them from swaying or moving around.
These are the fundamental reasons on how pipe turn rollers help welders, there are a lot more!
What are the Types of Wheels for Pipe Turning Rollers?
In deciding which material for the wheels you’d go with, you can choose from the following:
Plastic Wheels
Polyurethane Wheels
Metal Wheels
Rubber Wheels
You need to make sure that the wheels you’ll select would be appropriate to your workpiece. Selecting an incorrect wheel can damage your workpieces; or they could fail to do the job.
What does Sizing a Pipe Turning Roll Mean?
Sizing a turning roll means aligning it with the size and the width of the workpiece to be loaded.
It’s important because there are instances where a workpiece wouldn’t fit to the equipment.
Adjusting or sizing a pipe turning roll is actually the first step in operating the machine.
Is it Advisable to Use Pipe Turn Rollers for Welding?
Yes, using pipe turn rolling equipment can help you make your welding projects easier.
It is advisable to use even in situations where the workpiece is not that heavy as it helps you:
Improve the quality of the output
Perform welds faster and hastier
Maintain the safety of your welders
Things You Should Look at with Pipe Turning Rollers
Before purchasing, you need to look at the following specifications to make sure that you’re purchasing the machine fit for all your projects:
Shipping Weight (Weight per item or per set)
Input Power (How much electricity the device would need to operate)
Pipe Capacity (Size of pipes it can handle)
Load Capacity (How much weight it can handle)
Rotation Speed (The speed of rotation that you can get from it)
Rotational Motor Size (Size or strength of the motor)
Turning Capacity (The weight that the turning can handle)
Consider these as part of the most important things before you decide on an equipment. Missing any of it can result to failure or errors in your processing.
What is the Welding Fit Up Process?
Understanding fit up is just like comprehending what it means.
It literally is the activity of fitting two (2) or more workpieces together to prepare them for welding.
What are Tank Fit Up Rollers?
Tank fit up rollers are the machines and equipment you use to fit them up.
Instead of utilizing heavy-equipment and tire them out, you can utilize tank fit up rolls. They’re similar to a welding rotator, but with added features like the rails where the rotators would move, and so on.
But, the features you can have will depend on the outputs and the results you want and need.
Automatic tank fit up rollers are machines, automated to rotate depending on the program.
The fit up is and will go manual, but the rotation and the welding can be automated. You can find many automatic tank fit up rolls in the market; but totally, that would depend on what you need done.
Are Tank Fit Up Rollers Similar to Pipe Fit Up Rolls?
Yes, tank fit up rollers and pipe fit up rolls are the same.
They differ based only on the type of workpiece that you’ll work on. The machines and equipment used are similar, so don’t be confused about it.
What Advantages Can You Get With Tank Fit Up Rollers?
Using tank fit up rollers can actually have a ton of advantages for the workpiece, welder, and for your other equipment.
Less Fatigue From Welder
One of the main advantages you can get would be lower levels of welder fatigue. Because of the automation of tank fit up rolls, welders could stay in just a certain position while welding.
Without a tank fit up rolling machine, welders might find it difficult to fuse and join workpieces.
Reduced Crane Operations
In joining and welding two 100-ton tanks, people would be incapable to carry it; this is where the use of cranes come in.
Using cranes can carry heavy parts, but, it’d be time-consuming to line it up to another workpiece. With a tank fit up roll, the utility of cranes would be less.
This means that your cranes could be used up for other purposes; or it’ll experience less wear.
Faster and More Systematized Welding
It’s not an unknown fact that using welding positioners produce results faster. It’s also true with tank fit up rolls.
Using it can help you achieve the welds you need faster and more systematized; assisting you in producing better and higher quality welds.
Your Welders are Safer
Imagine if a crane lifts an 80-ton tank without any support from the bottom, would your welders be safe?
Tank fit up rollers can ensure the safety of your welders, 100% of the time. Apart from keeping the workpieces hanging, they can clutch workpieces – even those that are rounded or cylindrical in shape.
Oftentimes, many people think that tank fit up rolls would just be the same as welding rotators. But, welding rotators might not have the capacity to align and line up workpieces.
Tank fit up rolls can endure even the heaviest of workpieces, given they’re complete with the right set of tools.
Applications of Tank Fit Up Rollers
Most of the time, you can apply the usage of tank fit up rollers in heavy, rounded workpieces.
They can be in any industry such as the shipyard and shipbuilding industry; the petrochemical industry, mining industry, and so on.
So long as a certain tank or pipe is too heavy to handle, using it can heighten safety, efficiency, and accuracy of the weld.
What Types of Tanks Can You Fit Up With These Machines?
You can fit up whatever kind and type of tanks with these roller machines. But, the most common avenue would be tanks that are heavy, hard, thick, and dangerous.
However, you can also use thin-walled tanks, medium-sized aluminum tanks, or whatever in tank fit up rolls.
Tank Fit Up Rollers Prices
Rates and prices for the tank fit up rollers that you need would depend on the manufacturer. Because there are a lot of variations, you need to set they’re not freely priced.
It’s also not possible to have any average price for these tank fit up rolling equipment. But, you can expect that they’ll be priced upwards of $5,000 for medium-sized rollers, and $11,000 upwards for large and multi-axes fit up rollers.
Advantages of Using Turning Rollers For Your Project
Using turning rollers for your project can give you a ton of benefits and advantages. You can look at them as advantages for your welders, advantages for your projects, and so on.
If you use welding turning rolls, you can be sure that your welders are:
Safer and more secure
Going to produce more accurate welds
Going to experience less fatigue and tiredness
For your projects, on the other hand, you can expect that:
You’ll produce higher quality welds
They’ll be finished faster and more urgently
Choosing to use welding turning rolls for your projects can give you a ton of benefits and advantages. If you have the capacity to acquire one, get it from the best!
The Best Quality Turning Rollers You Can Find
Nowadays, many companies are finding it difficult to get the best and highest quality welding turning rolls in the market.
So, if you’re looking for the best, don’t hesitate to work with us here at Halden. Halden is the premier provider of welding turning rolls from small to large-sized machines.
Our Welding Turning Rollers
The welding turning rolls that we offer here at Halden have features you won’t see with other manufacturers. Some of the best-selling features they have include:
Precision and Accuracy in Center Distances
Unbreakable Heavy Duty Chassis
Choices for Different Wheel Types
Can Handle up to a million pounds
And Many More
How Long is the Delivery Time?
When you order, the delivery time would be within a maximum of twenty (20) days. That’ll be regardless of the number of units you order.
Within a month, you will be able to get your welding turning rolls to your plant!
Is There a Warranty?
Halden offers a one-year warranty to all the machines. So, you really don’t have to worry or think about it being broken, malfunctioned, or damaged.
For all the needs you have with welding rotators and turning rolls, bank and count on us! We will never fail to deliver what you are in dire need of!
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