Wear Liner with Stud Welding

Wear liner with stud welding, hard facing, or protective cladding services provided by HALDEN can extend the service life of equipment used in many other industries, where heavy equipment experiences wear and abrasion. any industry using hoppers and chutes can benefit from the protection of our Chromium Carbide Overlay wear plate.

Smooth Surface Chromium Carbide Overlay plate is a bi-metal plate that chromium carbide flux cored wire overlaid on the mild steel base plate using submerged arc welding process. For standard/ normal 8 on 10 wear liner with stud welding CCO plates which we also produce, please scroll down. Based on the submerged arc welding process, We can now mass produce smooth surface chromium carbide overlay plate(no cracks and weld beads).Because we also produce the flux cored wire, so the chemical composition is flexible. We also offer Fabrication Services like countersunk holes, stud welding, for the creation of all kinds of wear liners.

The most distinctive feature of our smooth surface bi-metallic plate is that it has no weld beads. This feature makes the mirror-like smooth surface possible. As there are minimal cracks and residual stress between overlay and base plate, the smooth surface plate is easier for rolling and fabrication than traditional chromium carbide overlay plate.
When using traditional chromium carbide overlay plate, some material will stick to the uneven surface, causing material build-up. This problem will decrease your productivity and increase your cost.

Our wear liner with stud welding is made to solve this problem. It has the combined benefits of regular-steel’s smooth surface and chromium-carbide-overlay-plate’s toughness. So if you have any such requirement, please tell us. Based on submerged welding process, The cost is higher but not prohibitive. If you are interested in our smooth surface hard facing plates, please contact us directly.