Ultra-high Speed Laser Cladding Equipment
HALDEN has successfully developed ultra-high-speed laser cladding equipment and process methods for replacing hard chrome-plated shaft parts. The system can realize integrated processing of turning and cladding, providing a more advanced and environmentally friendly remanufacturing solution for high-value rotating parts.
Based on fully localized equipment and independent development, HALDEN has achieved a breakthrough in ultra-high-speed laser cladding technology. The hybrid manufacturing method combining turning and ultra-high speed cladding allows parts to be processed in one setup after one clamping and positioning, significantly improving coating quality and production efficiency.
- Integrated turning and ultra-high speed cladding process
- 5-axis CNC motion mechanism
- Maximum rotatable diameter: 640 mm
- Machining length: 1.5 m
- Achievable layer thickness: 50–400 μm
- Substrate dilution rate: <1%
Advanced Environmental Protection Remanufacturing Technology
HALDEN ultra-high speed laser cladding equipment belongs to advanced environmental protection remanufacturing technology. It is developed as a replacement solution for hard chrome plated shaft parts and other components that require precise dimensional restoration, surface enhancement, and improved service life.
By combining turning and cladding in one equipment platform, the system supports more efficient part recovery and manufacturing flow for demanding industrial applications.
Localized Technology with Independent Development
HALDEN has made a breakthrough in laser ultra-high speed cladding technology based on fully localized equipment and independent development. The system is optimized through a series of tests and process improvements to obtain a stable coating method that can be used in actual production.
This provides users with a practical and production-ready solution for shaft refurbishment and precision coating work.
Hybrid Manufacturing Advantage
Turning and ultra-high speed cladding in one setup for better precision and efficiency.
One-Time Clamping and Positioning
The part can be processed in one time after one clamping and positioning, avoiding repeated setup and improving overall process efficiency.
Reduced Coaxiality and Runout Error
Integrated additive and subtractive processing helps avoid unnecessary coaxiality and circular runout errors caused by repositioning.
Higher Coating Quality and Productivity
The combination of turning and ultra-high speed cladding greatly improves coating quality while increasing production efficiency.
Laser Cladding Machine Parameters
Main technical data for HALDEN ultra-high speed laser cladding equipment.
| Laser Type | Solid-state laser |
|---|---|
| Motion Mechanism | 5-axis CNC |
| Maximum Rotatable Diameter | 640 mm |
| Machining Length | 1.5 m |
| Repeatable Positioning Accuracy | 0.012 mm |
| Achievable Layer Thickness | 50–400 μm |
| Deposition Efficiency | Up to 500 cm²/min |
| Substrate Dilution Rate | <1% |
Ultra-high Speed Cladding Process Characteristics
Optimized for thin coating, high deposition efficiency, and stable production results.
Powder Fully Heated Before Entering Melt Pool
In the ultra-high speed process, the laser and powder flow fully interact, and the powder is heated to molten state before entering the melt pool.
High Powder Utilization
Because the powder is preheated and more effectively coupled with the laser, the process achieves high powder utilization efficiency.
Thin and Controlled Molten Layer
The process can achieve single layer thickness from 50 to 350 μm while maintaining low dilution and strong process stability.
Compared with Conventional Laser Cladding
Ultra-high speed cladding offers thinner layers, faster deposition, and lower dilution.
| Conventional Laser Cladding | Conventional laser cladding powder is melted after entering the melt pool. Typical layer thickness is greater than 500 μm, laser scanning rate is less than 1 m/min, and deposition surface efficiency is about 10–50 cm²/min. |
|---|---|
| Ultra-high Speed Laser Cladding | The laser and powder flow fully interact before entering the melt pool, achieving single layer thickness of 50–350 μm, deposition surface efficiency up to 500 cm²/min, and dilution rate below 1%. |
FAQ
Common questions about HALDEN ultra-high speed laser cladding equipment.
1. What is the main application of this equipment?
The main application is replacement of hard chrome plated shaft parts and other remanufacturing tasks requiring integrated turning and cladding.
2. What is the advantage of integrated turning and cladding?
It allows one-time clamping and positioning, reduces coaxiality and runout errors, and improves both coating quality and production efficiency.
3. What layer thickness can ultra-high speed cladding achieve?
The process can achieve a coating thickness range of 50–400 μm, with typical single layer thickness in the 50–350 μm range.
4. How does this process compare with conventional laser cladding?
Compared with conventional laser cladding, it offers much thinner coating layers, much higher deposition efficiency, and a substrate dilution rate of less than 1%.
Request a Quote for Ultra-high Speed Laser Cladding Equipment
If you need ultra-high speed laser cladding equipment for shaft restoration, hard chrome replacement, precision remanufacturing, or integrated turning and cladding applications, send us your part size, coating requirement, machining length, and production goal. HALDEN can recommend a suitable ultra-high speed cladding solution for your project.
- WUXI HALDEN INTERNATIONAL CO., LTD
- Mobile: +8618652469606
- Email: haldenwuxi@163.com
- Products: Ultra-high Speed Laser Cladding Equipment / Shaft Remanufacturing / Integrated Turning and Cladding
- Support: Process Matching / Equipment Selection / Industrial Remanufacturing Solutions
