Robotic Welding Machine
HALDEN hardfacing welding robot adopts inverter welding technology and is designed for automated surfacing and flexible production tasks. The mechanical arm end is equipped with a special welding gun, and the wire is fed to the conductive nozzle through a double-drive wire feeder for stable welding performance.
The entire surfacing process is simulated and demonstrated through the teaching box, and the correct surfacing track is stored for repeatable execution. Combined with servo motor control, stepped shaft rotation, and robotic swing welding, the system helps improve weld consistency, production efficiency, and working conditions.
- Inverter welding technology for robotic hardfacing applications
- Special welding gun with double-drive wire feeder system
- Teaching box simulation and stored surfacing track execution
- Servo motor, servo driver, and controller-based welding motion
- 6-axis vertical multi-joint robot structure
- Suitable for multi-variety and variable-batch flexible production
Automated Hardfacing and Surfacing Solution
HALDEN robotic welding machine is built for surfacing and hardfacing operations where stable, repeatable welding paths are essential. Through teaching box programming, the robot arm simulates and stores the correct surfacing track, allowing the system to repeatedly execute the same welding action with higher consistency than manual work.
This makes it suitable for production environments that need repeatable hardfacing quality, flexible batch changes, and better control over welding movement.
Flexible Production in Three-Dimensional Space
The system can perform a variety of tasks in three-dimensional space and is particularly suitable for multi-variety, variable-batch flexible production. By combining robot arm control, servo-driven welding gun swing, and steady workpiece rotation, it helps stabilize product quality and improve production efficiency.
It also plays an important role in improving working conditions and reducing dependence on manual surfacing operation.
System Structure
Main functional units of the robotic hardfacing welding machine.
Robot Hand
The robot hand performs programmed movement and welding path execution in three-dimensional space.
Controller and Teaching Box
The controller and teaching box are used to simulate, guide, store, and repeat welding track actions.
Servo Drive System
Servo motor, servo driver, and controller work together to swing the welding gun and coordinate the welding process.
Wire Feeding System
The welding wire is fed through a double-drive wire feeder to the conductive nozzle for stable arc operation.
Detection Sensor Device
The detection sensor device assists the automated system in recording information and supporting repeatable execution.
Rotating Workpiece Support
The stepped shaft rotates evenly and radially through the chuck at the required speed for coordinated surfacing.
Benefits of HALDEN Robotic Welding Machine
Designed to improve consistency, efficiency, and production flexibility.
Stable Product Quality
Stored surfacing tracks and automated repeat execution help stabilize and improve welding quality.
Higher Production Efficiency
Automation reduces repetitive manual operation and helps improve total production efficiency.
Flexible Batch Production
The system is suitable for multi-variety, variable-batch flexible production tasks.
Improved Working Conditions
Robotic surfacing reduces operator workload and creates a more controlled production environment.
Basic Parameters
Main technical data for the robotic welding machine model MH6.
| Name | MH6 |
|---|---|
| Form | MH0006F-A00 |
| Load | 6 kg |
| Structure | Vertical multi-joint type (6 degrees of freedom) |
| Repeatable Positioning Accuracy | ±0.08 mm |
| S Axis Motion Range | ±170° |
| L Axis Motion Range | +155° ~ -90° |
| U Axis Motion Range | +250° ~ -175° |
| R Axis Motion Range | ±180° |
| B Axis Motion Range | +225° ~ -45° |
| T Axis Motion Range | ±360° |
| S Axis Maximum Speed | 3.84 rad/s, 220°/s |
| L Axis Maximum Speed | 3.49 rad/s, 200°/s |
| U Axis Maximum Speed | 3.84 rad/s, 220°/s |
| R Axis Maximum Speed | 7.16 rad/s, 410°/s |
| B Axis Maximum Speed | 7.16 rad/s, 410°/s |
| T Axis Maximum Speed | 10.65 rad/s, 610°/s |
| R Axis Moment of Force | 11.8 N.m |
| B Axis Moment of Force | 9.8 N.m |
| T Axis Moment of Force | 5.9 N.m |
| R Axis Moment of Inertia | 0.27 kg·㎡ |
| B Axis Moment of Inertia | 0.27 kg·㎡ |
| T Axis Moment of Inertia | 0.06 kg·㎡ |
| Weight | 130 kg |
| Power Capacity | 1.5 kVA |
Environment Requirements
Recommended operating environment for stable robotic welding performance.
| Temperature | 0 ~ 45° |
|---|---|
| Humidity | 20 ~ 80% RH (No condensation) |
| Vibration | 4.9 m/s² |
| Other Requirements | Do not have ignition and corrosive gases or liquids; do not approach the source of electromagnetic gas; do not involve water, oil, flour, etc. |
FAQ
Common questions about HALDEN robotic welding machine for hardfacing applications.
1. What kind of production is this robotic welding machine suitable for?
It is particularly suitable for multi-variety and variable-batch flexible production where repeatable surfacing quality is required.
2. How is the welding path controlled?
The welding path is simulated and demonstrated through the teaching box, then stored for repeated automated execution.
3. What is the robot structure type?
The robot uses a vertical multi-joint structure with 6 degrees of freedom for flexible welding motion.
4. What is the positioning accuracy of the robot?
The repeatable positioning accuracy is ±0.08 mm.
Request a Quote for Robotic Welding Machine
If you need a hardfacing welding robot for automated surfacing, flexible batch production, or repeatable welding path control, send us your workpiece type, welding process, axis requirement, and production target. HALDEN can recommend a suitable robotic welding solution for your project.
- WUXI HALDEN INTERNATIONAL CO., LTD
- Mobile: +8618652469606
- Email: haldenwuxi@163.com
- Products: Robotic Welding Machine / Hardfacing Robot / Surfacing Automation
- Support: Flexible Production / Teaching Path Control / Automated Surfacing
