Plasma Transferred Arc Welding Machine For Screw
HALDEN Plasma Transferred Arc Welding Machine for Screw is mainly used for shafts, single screws, and barrel surfaces to achieve automatic surfacing. It is designed for product surface modification applications where improved wear resistance, corrosion resistance, and metallurgical bonding quality are required.
The system supports automatic overlay welding on inner holes, outer circles, and other workpiece positions. It helps reduce material waste, improve bonding strength, lower labor cost, and support automated industrial production in plastic machinery, rubber machinery, die-casting machinery, and related industries.
- Mainly used for shaft, single screw, and barrel automatic surfacing
- Supports iron-based, nickel-based, cobalt-based, and tungsten carbide powders
- Powder granularity range: 100–300 mesh
- Integrated machine tool with medium frequency preheating furnace and four-axis CNC control
- Plasma welding current range: 2–300A
- Rotating head load capacity: 1 ton
Automatic Surfacing for Screw and Barrel Components
This machine is mainly used for automatic surfacing of shafts, single screws, barrel surfaces, and related cylindrical components. Plasma powder overlay welding is applied as a surface strengthening and repair process to improve service life and performance of key wear parts.
The process is suitable for inner hole, outer circle, and other automatic overlay welding positions where consistent surfacing quality and metallurgical bonding are important.
Designed for Industrial Surface Modification
The equipment is intended for product surface modification with the goal of improving wear resistance, corrosion resistance, alloy bonding strength, and production efficiency. It is especially relevant to plastic machinery, rubber and plastic machinery, die-casting machinery, and related industrial repair and strengthening applications.
It also helps save material waste and reduce labor cost while moving toward automated industrial production.
Design and Manufacturing Principles
Developed in accordance with relevant national and industry standards with practical industrial customization capability.
Standards-Based Equipment Design
The design and manufacture of the equipment are stated to be in accordance with relevant national and industry standards of the People’s Republic of China, while also applying both international and domestic industry experience in equipment design and manufacturing.
Referenced standards include JB/T6965-1993, GB/T1184-1996, GB/T1804-1992, GB/T10089-1988, GB/T10095-1988, GB/T307-1994, GB4064-1983, GB5226.1-1999, GB/T5000.3-1998, GB/T5000.10-1998, and GB/T5000.12-1998.
Customized Equipment with Quality-Controlled Components
The equipment is described as a customized product for petroleum, chemical, metallurgical, and mining equipment industries, with reasonable structure and advanced configuration. Machined parts are produced using reliable manufacturing equipment and processes, while purchased parts are selected from well-known companies and supplied with factory inspection certificates.
HALDEN also states responsibility for design and manufacturing process control, including timely information exchange with the user during project execution.
Applicable Working Conditions and Working Environment
Basic site, power, humidity, and powder use requirements for stable equipment operation.
| Altitude | Not exceeding 1500m |
|---|---|
| Ambient Temperature | 7℃ ~ 35℃ |
| Relative Humidity | 95% max average relative humidity in the wettest month when average daily temperature is not greater than 25℃ |
| Grid Voltage | 380V ±10% |
| Grid Frequency | 50Hz ±1% |
| Working Environment | Should be away from explosive or corrosive industrial gases, water vapor, salt spray, chemical deposits, violent vibration, and bumps |
| Applicable Alloy Powders | Iron-based, nickel-based, cobalt-based, tungsten carbide and other alloy powders |
| Powder Granularity | 100–300 mesh |
| Powder Requirement | Powder needs to be kept dry |
Equipment Structure and Composition
Main structural modules included in the complete plasma transferred arc welding system.
| Plasma Powder Surfacing Machine | V03BD, all-in-one machine with cooling water tank, 2P compressor cooler guarantees long working hours |
|---|---|
| Plasma Welding Gun | DPT-300, die-casting integration |
| Plasma Surfacing Gun | DPT-100, die-casting integration |
| Plasma Bore Surfacing Gun | DPT-160 |
| Powder Feeder | DMS-3, impeller type powder feeding, stable feeding |
| Pallet Holder | Self-made |
| Machine Base | Non-standard |
| Oscillator | DM-80, maximum swing 50 |
| Welding Rotating Head | Non-standard |
| Medium Frequency Heating Furnace | Outsourced, 60KW |
| Chuck | K11-400 |
| Control System | Four-axis CNC |
| Electrical Control Cabinet | Non-standard |
| Other Electrical Components | All use big brand components |
Welding Machine Parameters
Main V03BD welding source parameters for pulse and continuous welding.
| Main Technical Model | V03BD |
|---|---|
| Dimensional Arc Current | 3–20A (pulse), 3–20A (continuous) |
| Welding Current | 2–300A (pulse), 2–300A (continuous) |
| Base Value Current | 2–110A |
| Current Rise Time | 0–2.0s |
| Current Drop Time | 0–2.0s |
| Pulse Welding Time | 1–999ms |
| Welding Interval Time | 10–990ms |
| Gas Protection Time | 1.0–20.0s |
| Input Voltage | Three phase 380V, 50HZ AC power |
| Rated Input Power Capacity | 17.8 KVA |
| Cooling Capacity | 5200W |
| Load Duration | 80% |
| Rated Flow Rate of Cooling Water | 1 m³/h |
| Rated Head of Cooling Water | 15 m |
| Weight | 161 KG |
| Dimensions | 800 × 500 × 1558 mm |
Equipment Parameters
Machine bed, rotating head, oscillator, and powder feeding configuration details.
| Plasma Surfacing Machine | Current range 3–300A, supports plasma continuous welding and plasma pulse welding |
|---|---|
| Plasma Welding Gun | One-piece die-casting type, high gas tightness, high electrical insulation, high temperature resistance, low failure rate, long life |
| Powder Feeding System | Impeller type powder feeder, uniform and stable powder feeding |
| X-Axis Stroke | 3000mm (horizontal) |
| Y-Axis Stroke | 400mm (longitudinal) |
| Z-Axis Stroke | 500mm (lifting) |
| Lifting Motor | 86 stepper |
| Transverse Motor | 86 stepper |
| Longitudinal Motor | 86 stepper |
| Rotating Head | Servo motor spindle, Xinjie brand |
| Turntable Speed | 0.01–2 r/min |
| Rotating Head Load Capacity | 1 ton |
| Welding Oscillator Width | 0–50mm |
| Oscillation Speed | 0–25mm/s |
| Stopping Time at Both Ends | 0–2S |
| Oscillator Load | 10KG |
| Oscillating Motor | 57 stepper |
Application Industries
Suitable for strengthening and repair applications across machinery industries using screws, barrels, shafts, and cylindrical parts.
Plastic Machinery
Used for screw, barrel, and shaft surface strengthening and repair in plastic processing machinery applications.
Rubber and Plastic Machinery
Supports wear-resistant and corrosion-resistant surface modification on critical machine components.
Die-Casting Machinery and Related Industries
Applicable to parts that require automatic overlay welding, dimensional recovery, and improved surface durability.
FAQ
Common questions about HALDEN Plasma Transferred Arc Welding Machine For Screw.
1. What workpieces is this machine mainly used for?
It is mainly used for shafts, single screws, and barrel surfaces to achieve automatic surfacing.
2. What types of alloy powder can the equipment use?
It can use iron-based, nickel-based, cobalt-based, tungsten carbide, and other alloy powders.
3. What control system does the equipment use?
The machine uses a four-axis CNC control system.
4. What is the rotating head load capacity?
The rotating head load capacity is 1 ton.
Request a Quote for Plasma Transferred Arc Welding Machine For Screw
If you need a PTA welding machine for screw, barrel, shaft, or cylindrical component overlay welding, send us your workpiece size, alloy powder type, repair or strengthening goal, and automation requirement. HALDEN can recommend a suitable plasma surfacing solution for your project.
- WUXI HALDEN INTERNATIONAL CO., LTD
- Mobile: +8618652469606
- Email: haldenwuxi@163.com
- Products: PTA Welding Machine / Plasma Surfacing Machine / Screw Hardfacing Equipment
- Support: Alloy powder matching / automation setup / industrial repair solutions
