HALDEN Laser Cladding Solutions
Compact External Diameter Laser Cladding Machine
A compact, stable, and cost-effective solution for shaft repair, cylindrical part remanufacturing, and surface enhancement.
Ideal for improving wear resistance, corrosion resistance, heat resistance, and service life of large rotating components.
Product Overview
The Compact External Diameter Laser Cladding Machine is designed for the repair, remanufacturing,
and strengthening of large shaft-type and cylindrical workpieces. It is especially suitable for
components that require enhanced surface performance against wear, corrosion, oxidation, and heat.
Compared with traditional electroplating and other conventional surface treatment methods, laser cladding offers
stronger metallurgical bonding, longer service life, and a cleaner production route. This machine is an ideal choice
for users who need stable cladding quality, compact structure, easy operation, and strong cost-performance.
Why This Machine Stands Out
Compact & Highly Integrated
Integrated design reduces floor space, simplifies installation, and helps customers deploy production faster.
Built for Cylindrical Parts
Suitable for shafts, rollers, hydraulic columns, and other large cylindrical components requiring repair or overlay.
Stable Coating Quality
Optimized cladding process supports consistent coating formation, reliable metallurgical bonding, and repeatable results.
High Rigidity Structure
The cast bed structure improves rigidity and running stability, especially for long and heavy workpieces.
Precision Servo Control
Servo-driven spindle and motion system provide smooth speed adjustment, accuracy, and stable low-speed operation.
Easy to Use & Maintain
Designed for fast commissioning, straightforward operation, and convenient maintenance in industrial workshops.
Main Advantages
- Compact machine footprint
- High system integration
- Stable structure for long-term use
- Consistent coating quality
- High production efficiency
- User-friendly operation
- Suitable for replacing electroplating in many applications
- Cost-effective solution for restoration and remanufacturing
Machine Composition
- Machine base
- Headstock / spindle unit
- Tailstock unit
- Three-axis linear motion system
- Laser source
- Water chiller
- Powder feeder
- Linear spot laser cladding head
- Electrical control system
Typical Applications
Industries Served
Heavy Equipment Manufacturing
Metallurgical Industry
Engineering Machinery
Energy & Power
Industrial Remanufacturing
Technical Specifications
| Item | Specification |
|---|---|
| Machine Name | Compact External Diameter Laser Cladding Machine |
| Machine Type | OD Laser Cladding System for Cylindrical Parts |
| Application | Shaft repair, remanufacturing, surface enhancement |
| Suitable Workpiece Type | Shafts, rollers, hydraulic columns, cylindrical components |
| Cladding Method | Powder-fed laser cladding |
| Laser Source Power | Customized |
| Cladding Head Type | Linear Spot Laser Cladding Head |
| Motion System | 3-Axis Linear Motion System |
| Spindle Drive | Servo Motor Driven |
| Speed Regulation | Stepless Variable Speed with Precision Reducer |
| Bed Structure | Cast Bed |
| Cooling Method | Water Cooling |
| Control Mode | Customized |
| Workpiece Diameter Range | Customized |
| Maximum Workpiece Length | Customized |
| Maximum Workpiece Weight | Customized |
| Cladding Layer Thickness | Customized |
| Cladding Width | Customized |
| Positioning Accuracy | Customized |
| Repeatability | Customized |
| Input Power Supply | Customized according to local standard |
| Optional Function | Process database / automation / customized fixtures |
| Industry Applications | Mining, heavy equipment, metallurgy, energy, engineering machinery |
Frequently Asked Questions
What is this machine mainly used for?
It is mainly used for external diameter laser cladding, repair, and additive restoration of large shaft-type and cylindrical workpieces.
Can it replace electroplating?
Yes. In many restoration and surface enhancement applications, laser cladding can be an effective alternative to electroplating, with stronger metallurgical bonding and longer service life.
What kind of workpieces can it handle?
Typical workpieces include hydraulic columns, rollers, shafts, and other cylindrical components used in mining, heavy equipment, and related industries.
What are the main structural advantages?
The machine adopts a cast bed, servo-driven spindle, precision reducer, and servo direct-drive motion system for better rigidity, stability, and accuracy.
Is it easy to operate?
Yes. The machine is designed for easy operation, quick setup, and convenient maintenance.
Need a Reliable Laser Cladding Solution for Shafts and Cylindrical Parts?
Contact HALDEN for machine configuration advice, process recommendations, and a tailored quotation based on your workpiece size, material, and production requirements.
