Bimetallic Wear Plate with Cr7C3 Carbide Overlay for Mining, Cement, Coal, and Heavy Industry
HALDEN bimetallic wear plate combines a structural base plate with a chromium carbide hardfacing layer. The overlay layer is based on Cr7C3 carbide with a volume fraction of 50% or more, giving the plate high wear resistance, impact resistance, weldability, and practical processing performance for customized wear-resistant parts.
Ordinary Steel Plate Cannot Survive Long in Severe Abrasion, Sliding Wear, and Bulk Material Impact Zones.
A bimetallic wear plate gives you a weldable steel base and a hard chromium carbide overlay surface, helping extend wear life while still allowing cutting, punching, rolling, and fabrication into custom wear parts.
Key Information Buyers Need Before Ordering Bimetallic Wear Plate
Before selecting a bimetallic wear plate, buyers should confirm base plate material, hardfacing layer thickness, total plate size, hardness requirement, cutting method, hole pattern, bending or rolling requirement, wear condition, impact level, working temperature, and whether the plate will be supplied as sheet or fabricated wear parts.
Base Material + Hardfacing Layer
The original page explains that the format is base material plus hardfacing layer. Common base grades include Q235 and Q345.
Cr7C3 Carbide Structure
The wear-resistant layer is based on Cr7C3 carbide with a volume fraction of 50% or more, helping provide strong abrasion resistance.
Processing and Fabrication
Bimetallic wear plate can be rolled, cut, punched, deformed, and processed into wear-resistant parts according to customer drawings.
Custom Size and Pattern
Standard sizes include 1200×2400mm, 1500×3000mm, and 2200×3000mm. Customized plate size or pattern can also be supplied.
Bimetallic Wear Plate Solutions
HALDEN bimetallic wear plates are designed for customers who need high wear resistance, weldable base material, practical processing performance, and custom fabricated wear components for severe abrasion applications.
Chromium Carbide Overlay Wear Plate
The hardfacing layer is based on chromium carbide, giving the surface high and uniform hardness for severe abrasive wear conditions.
- Cr7C3 carbide volume fraction 50% or more
- Hardness HRC58–62 for listed products
- Wear-resistant layer hardness can reach HRC60–65
Custom Plate Size and Fabrication
HALDEN can provide standard or customized bimetallic wear plate sizes and process the plate into wear-resistant parts for project installation.
- 1200×2400mm
- 1500×3000mm
- 2200×3000mm
- Custom plate size or pattern available
Wear Parts Processing
Like steel plate, bimetallic wear plate can be rolled, cut, punched, and processed into different wear-resistant components.
- Plasma torch cutting
- Water jet cutting
- Arc air gouging
- Rolling, punching, and forming
Bimetallic Wear Plate Product Specifications
The following data keeps the original product specifications while improving readability for buyers.
| Product | Hardness | Model Number | Grade | Processing |
|---|---|---|---|---|
| 3+3 Bimetallic Wear Plate | HRC58–62 | WED-100/3+3 | Q235 / Q345 | FCAW |
| 6+4 Bimetallic Wear Plate | HRC58–62 | WED-100/6+4 | Q235 / Q345 | FCAW |
| 6+6 Bimetallic Wear Plate | HRC58–62 | WED-100/6+6 | Q235 / Q345 | FCAW |
| 8+6 Bimetallic Wear Plate | HRC58–62 | WED-100/8+6 | Q235 / Q345 | FCAW |
| 10+10 Bimetallic Wear Plate | HRC58–62 | WED-100/10+10 | Q235 / Q345 | FCAW |
| 12+25 Bimetallic Wear Plate | HRC58–62 | WED-100/12+25 | Q235 / Q345 | FCAW |
Note: The original page states that the format is base material + hardfacing layer. Other sizes can be supplied according to inquiry.
Original Technical Information
| Item | Original Page Information |
|---|---|
| Wear Layer Type | Overlay weld wear-resistant layer based on Cr7C3 carbide |
| Cr7C3 Carbide Volume Fraction | 50% or more |
| Base Plate Options | Common steel plate Q235(A3), heat-resistant steel such as 15CrMo and 12Cr1MoV, or stainless steel plate |
| Standard Sizes | 1200×2400mm, 1500×3000mm, 2200×3000mm |
| Cutting Methods | Plasma torch, water jet, or arc air gouging |
| Custom Processing | Customized plate size or pattern can be supplied to meet project needs |
Customer Benefits
Save Fitting and Welding Time
Larger or customized bimetallic wear plates help reduce fitting and welding work for smaller and special pieces.
Increase Efficiency
Custom size and pattern options help buyers get maximum capacity and increase fabrication efficiency.
Reduce Scrap
Better plate size matching can reduce scrap and help lower total project cost.
Precise Fit
Customized plate size or pattern supports precise measurement and fit for project installation.
Why HALDEN Bimetallic Wear Plate
The following points are preserved from the original product page and rewritten for clearer B2B presentation.
Higher Chromium Content
The wear-resistant layer uses higher chromium content in its chemical composition for stronger abrasion protection.
Higher Cr7C3 Carbide Fraction
The metallographic structure contains a higher volume fraction of Cr7C3 carbide in the wear-resistant layer.
High and Uniform Hardness
The original page states that the wear-resistant layer is high and uniform, with hardness reaching HRC60–65.
Controlled Layer Tolerance
Wear-resistant layer tolerance is controlled between 0 and 0.5mm according to the original page.
Flatness Control
Plate surface flatness is controlled at 3mm/M, helping improve processing and installation accuracy.
Higher Wear Resistance
The original page states that wear resistance is much higher than heat treatment wear plate.
Applications of Bimetallic Wear Plate
Bimetallic wear plates can be processed into wear liners, chute liners, crusher liners, ball mill liners, raw mill guide cone liners, bucket side liners, and other wear-resistant parts for severe industrial applications.
Why Buyers Feel Safe Working with HALDEN
Bimetallic wear plate buyers need confidence in plate size matching, hardfacing layer consistency, flatness control, cutting method, drawing-based processing, and practical export communication.
Application-Based Review
We review wear condition, impact level, base material, overlay thickness, plate size, and fabrication requirement before quotation.
Custom Size Support
Standard plate sizes are available, and customized plate size or pattern can be supplied to match project requirements.
Wear Layer Control
HALDEN focuses on wear-resistant layer uniformity, controlled tolerance, high hardness, and flatness control for better processing and installation.
Export Communication
HALDEN supports international buyers with quotation, technical communication, drawing review, packing discussion, and shipping coordination.
How to Order Bimetallic Wear Plate
To quote accurately, we need to understand your plate size, thickness format, base material, hardfacing layer requirement, cutting or fabrication requirement, and working condition.
Send Plate Requirement
Provide plate size, base thickness, hardfacing layer thickness, quantity, and whether standard or custom size is needed.
Confirm Processing Requirement
Tell us if you need cutting, punching, rolling, forming, pattern customization, or fabricated wear-resistant parts.
Receive Technical Offer
We provide material suggestion, specification confirmation, price, lead time, packing method, and delivery information.
Production and Delivery
After order confirmation, we arrange hardfacing, cutting, checking, packing, loading, and shipment support.
Frequently Asked Questions
Useful answers for buyers of bimetallic wear plates.
What is a bimetallic wear plate?
It is a wear plate made by overlay welding a Cr7C3 carbide-based wear-resistant layer onto a common steel plate, heat-resistant steel plate, or stainless steel plate.
What hardness can the wear layer reach?
The listed bimetallic wear plate products have hardness HRC58–62, and the original page states that wear-resistant layer hardness can reach HRC60–65.
Can the plate be cut or processed?
Yes. The original page states that bimetallic wear plate can be rolled, cut, punched, deformed, and processed into wear-resistant parts. Cutting methods include plasma torch, water jet, and arc air gouging.
What information is needed for quotation?
Please provide plate size, thickness format, base material, hardfacing layer thickness, quantity, cutting or processing requirement, working condition, destination country, and delivery term.
Need Bimetallic Wear Plate for Severe Abrasion Protection?
Send us your plate size, thickness format, quantity, drawing, and working condition. HALDEN can recommend a suitable bimetallic wear plate specification and quotation.
Please include these details:
- Plate size: 1200×2400mm, 1500×3000mm, 2200×3000mm, or custom size
- Thickness format: base material + hardfacing layer
- Base grade: Q235, Q345, heat-resistant steel, stainless steel, or other
- Cutting, punching, rolling, or fabricated part requirement
- Working material, abrasion condition, and impact level
- Destination country and preferred delivery term
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