Cone Liners, Mantles and Bowl Liners for Mining and Quarry Crushers
Custom cone crusher liners for high-impact and abrasive crushing applications. HALDEN helps quarry operators, mining plants, and spare parts buyers confirm crusher model compatibility, select the right manganese grade, and reduce cost per ton through longer liner service life.
Cone liner wear part supplied according to customer drawings, crusher model, part number, material grade, and working condition.
Cone Liner Buying Is Not Only About Price
For cone crushers, a wrong liner profile, wrong material grade, or poor seating surface can cause short service life, abnormal vibration, poor crushing chamber performance, and even damage to the crusher head or main frame. A reliable liner supplier must help you control fit, metallurgy, casting quality, machining accuracy, and delivery schedule together.
Model Fit First
Confirm crusher model, chamber type, OEM part number, and liner profile before quotation.
Material Match
Choose manganese grade based on rock hardness, impact load, feed size, and abrasiveness.
Machined Seating
Seating surfaces must fit correctly to avoid movement, stress concentration, and equipment damage.
Cost Per Ton
The best liner is the one that lowers total crushing cost, not simply the cheapest liner.
Compatible Crusher Model Reference
Most cone liner buyers search by crusher model or OEM part number. Use the table below as a model-matching reference, then send your exact machine nameplate, part number, chamber type, or drawing for confirmation before production.
| Compatible OEM Brand Reference | Common Crusher Models | Available Wear Parts |
|---|---|---|
| Metso™ / Nordberg™ | HP100, HP200, HP300, HP400, HP500, HP800, GP series | Mantle, bowl liner, concave, torch ring, feed plate |
| Sandvik™ | CH420, CH430, CH440, CH660, CH880, CS430, CS440 | Mantle, concave, bowl liner, chamber liner sets |
| Symons™ | 2ft, 3ft, 4¼ft, 5½ft, 7ft Standard & Shorthead | Mantle, bowl liner, socket liner, torch ring |
| Terex™ / Cedarapids™ / Trio™ | TC51, TC66, TP260, TP350, TP600, TP900 and selected series | Cone liners, mantles, concaves, wear liner kits |
| Other Crusher Brands | Custom according to drawing, sample, or part number | Casting liners, CCO liners, special wear parts, custom profiles |
Disclaimer: OEM brand names and model names are used only to describe compatibility and replacement reference. HALDEN is not affiliated with these OEM brands. Final compatibility must be confirmed by drawing, part number, chamber profile, and technical review.
Cone Liner Product Options
HALDEN can supply cone crusher wear parts according to model, drawing, sample, or working condition. For crushing applications where manganese steel is not enough, CCO or customized wear-resistant solutions can also be reviewed.
Mantle
Main moving wear component for cone crusher crushing chamber. Profile and material must match chamber type and feed condition.
Bowl Liner / Concave
Fixed wear component working together with the mantle. Correct cavity profile is critical for crushing efficiency.
Torch Ring and Related Parts
Associated cone crusher wear parts can be quoted together to support complete replacement planning.
Custom Wear Liners
For special wear conditions, HALDEN can review CCO wear plate liners, fabricated liners, and drawing-based wear parts.
Material Selection Guide for Different Crushing Conditions
The correct manganese grade depends on the combination of rock hardness, impact load, feed size, moisture, abrasiveness, and crusher operating condition. The table below is a practical starting point for technical discussion.
| Material Grade | Typical Application | Best For | Buyer Note |
|---|---|---|---|
| Mn13Cr2 | Soft to medium rock, limestone, lower-abrasion quarry material | Balanced cost and impact resistance | Suitable when work hardening is stable and severe abrasion is not dominant. |
| Mn18Cr2 | Granite, basalt, river stone, hard quarry aggregate | High hardness and high abrasion crushing | Common industry choice for harder, more abrasive conditions. |
| Mn22Cr2 Premium | Very hard ore, iron ore, gold ore, severe impact and abrasion | Longer wear life under harsh crushing conditions | Recommended when liner failure, cracking, or short campaign life is a repeated problem. |
| Custom Alloy / Insert Option | Special operating conditions or customer-specific service-life targets | High-value operations with clear cost-per-ton goals | Requires working condition review and sample or trial order validation. |
CCO Cone Liner and Wear Plate Liner Options
The existing HALDEN page also presents CCO cone liner options. For fabricated cone liners and wear plate liner applications, the format is base material + hardfacing layer.
| Existing HALDEN Option | Hardness | Model Number | Grade | Processing |
|---|---|---|---|---|
| 6+4 Cone Liners | HRC58-62 | WED-100/6+4 | Q235/Q345 | FCAW |
| 12+25 Cone Liners | HRC58-62 | WED-100/12+25 | Q235/Q345 | FCAW |
| 3+3 Cone Liners | HRC58-62 | WED-100/3+3 | Q235/Q345 | FCAW |
| 6+6 Cone Liners | HRC58-62 | WED-100/6+6 | Q235/Q345 | FCAW |
| 8+6 Cone Liners | HRC58-62 | WED-100/8+6 | Q235/Q345 | FCAW |
| 10+10 Cone Liners | HRC58-62 | WED-100/10+10 | Q235/Q345 | FCAW |
Note: For CCO liner projects, confirm whether the cone shape, curvature, installation method, backing plate, and hardfacing layer direction are suitable for the actual crusher or chute application.
Quality Control: Casting, Chemistry, Seating Surface and Final Inspection
Cone liners are high-load wear parts. Quality control should focus on chemistry, heat treatment, internal defects, seating surface accuracy, profile dimension, and packing protection. These checks help reduce the risk of premature cracking, liner movement, and installation problems.
Chemical Composition Check
Confirm manganese, chromium, carbon, and key alloy elements according to the agreed grade.
Heat Treatment Control
Correct heat treatment is essential for toughness, work hardening ability, and crack resistance.
UT / MT Inspection
Ultrasonic testing and magnetic particle testing can be arranged for critical castings when required.
Machined Seating Surface
Accurate contact surfaces help ensure proper installation and reduce abnormal movement during crushing.
Suggested Visual: Back-Side Machining
Add a close-up image of CNC vertical lathe machining the cone liner seating surface. Caption: “100% machined seating surfaces help protect your crusher head and ensure stable liner fit.”
Suggested Visual: NDT Inspection
Add a factory inspection photo showing UT or MT inspection. Caption: “NDT inspection can be supplied for critical liners to reduce hidden casting defect risk.”
How to Evaluate Cone Liner ROI: Cost Per Ton
Mining and quarry buyers should compare liner suppliers by total crushing economics, not only unit price. A liner with a slightly higher purchase price can be cheaper if it increases service life, reduces change-out frequency, and avoids unexpected shutdowns.
| ROI Factor | What It Means | Data to Track |
|---|---|---|
| Liner Service Life | How many operating hours or tons one set of liners can produce. | Tons crushed per set, working hours, wear profile photos. |
| Change-Out Downtime | Frequent liner replacement reduces plant availability. | Shutdown hours, labor cost, lost production value. |
| Crushing Performance | Wrong chamber profile can reduce throughput and product shape quality. | Feed size, CSS, product gradation, capacity per hour. |
| Failure Risk | Cracking, poor seating, or loose liners can damage major crusher components. | Failure history, liner movement marks, crack photos, maintenance reports. |
RFQ Checklist for Fast and Accurate Quotation
A cone liner quote is most accurate when the supplier knows the crusher model, OEM part number, chamber type, material being crushed, and expected performance target. Send this information first to avoid wrong liner matching.
Please Include
- Crusher brand and model
- OEM part number or drawing
- Part name: mantle, bowl liner, concave, torch ring, etc.
- Chamber type: coarse, medium, fine, extra fine, standard, shorthead
- Material being crushed: granite, limestone, basalt, iron ore, gold ore, river stone
- Feed size, CSS, production capacity, and current liner life
- Preferred material grade: Mn13Cr2, Mn18Cr2, Mn22Cr2, or supplier recommendation
- Quantity, destination port, and required delivery time
FAQ for Cone Liner Buyers
Can you supply cone liners according to OEM part number?
Yes. Send the crusher model and OEM part number first. For critical parts, drawings, samples, or chamber profile confirmation are recommended before production.
How do I choose between Mn13Cr2, Mn18Cr2 and Mn22Cr2?
Mn13Cr2 is usually for softer or medium materials, Mn18Cr2 is widely used for hard quarry aggregates, and Mn22Cr2 is preferred for severe impact and abrasion. Final selection should be based on feed size, rock type, crusher load, and current liner life.
Why is the seating surface important?
The seating surface transfers crushing load to the crusher body or head. Poor fit can cause liner movement, local stress concentration, abnormal wear, and possible damage to expensive crusher components.
Can you provide inspection reports?
Chemical composition, hardness, dimensional inspection, and NDT inspection can be discussed according to project requirements. Critical liners can be supplied with agreed inspection documentation.
Can HALDEN help improve liner life?
Yes. Share your current liner life, rock type, feed size, CSS, failure photos, and wear pattern. HALDEN can review material grade, chamber profile, and alternative wear solutions.
Need Cone Liners for a Specific Crusher Model or Part Number?
Send your crusher model, OEM part number, material being crushed, current liner life, and required quantity. HALDEN can help confirm compatibility, material grade, inspection scope, and delivery plan.
WUXI HALDEN INTERNATIONAL CO., LTD | Cone Liners | Mantles | Bowl Liners | Crusher Wear Parts
